LASER AND PLASMA CUTTING OF PIPES AND PROFILES

For the cutting of pipes and profiles we use machines from the TRUMPF, ADIGE, BYSTRONIC and WARCON companies. A wide range of technologies allows us to offer laser cutting of pipes and profiles of different shapes, diameters and lengths.

Our technologies are implemented in several machines, so the production possibilities of our machines overlap = higher variability and flexibility in meeting delivery deadlines.

3D models in STP format can be used for programming = operability and precision.

MATERIALS AND DIMENSIONS WE ARE ABLE TO PROCESS:

Kinds of materials we can process:
- structural steel, stainless steel, aluminum, non-ferrous metals
Types of materials we can process:
- pipes, steel, U profiles, H profiles, I profiles
Maximum length of the finished component:
- 12,000 mm
Maximum mounting dimensions:
- 600 mm diagonal
- Square section 508 x 508 mm
- Rectangular section 500 x 300 mm
Maximum material thickness:
- Structural steel 30 mm
- Stainless steel 20 mm
- Aluminum alloy 5 mm

MECHANICAL EQUIPMENT

Machine	Max. laser power	Max. pipe or profile length	Max. diagonal of the profile	Max. sheet thickness, structural steel	Max. sheet thickness, stainless steel	Max. sheet thickness, aluminum
Trumpf Trulaser Tube 5000	3,200 W	6,500 mm	150 mm	8 mm	5 mm	4 mm
Trumpf Trulaser Tube 7000	3,000 W	6,500 mm	254 mm	10 mm	6 mm	5 mm
Trumpf Trulaser Tube 7000	3,600 W	6,500 mm	254 mm	10 mm	6 mm	5 mm
Laser Adige LT 7 - 3D fiber	3,000 W	6,500 mm	150 mm	12 mm	6 mm	6 mm
Bystronic TUBE M4-FL 400	4,000 W	12,500 mm	406 mm	20 mm	8 mm	5 mm
WARCOM-Power Tube 12000	-	12,500 mm	600 mm	30 mm	20 mm

SPECIAL PRODUCTION

On the newest machine from Bystronic, which was purchased in 2020, we can now also process open H and I profiles with a profile diagonal of up to 406 mm which we were previously unable to process.

This technology also has a second machining head with a turret magazine for six tools, with which we are able to produce threads, calibrated holes, flowdrill etc. on a single machine and with a single material clamping. It is thus possible to achieve production cost savings by omitting operations such as cutting, drilling, milling, punching and inter-operative handling.

The state-of-the-art ADIGE LT 7 tube laser technology, acquired and put into operation in 2021, features a 3D cutting head allowing cuts with a tilt range of +/- 45° and the latest technologies contributing to high quality and productivity in laser cutting.

Key features include Active Tilt - to tilt the cutting head for faster machining of small parts made of thin materials, Active Scan - to measure and compensate for bending and torsional errors in the tubes and profiles being machined, Active Weld - to identify and orient the weld seam for round, square and rectangular pipes.

In 2022, we purchased a plasma machine from the Warcom company, which is particularly suitable for cutting large pipes and profiles with a diagonal of up to 600 mm.

The machine is designed to be fast and easy to use, safe, reliable and flexible.

More information

MRB Sazovice, spol. s r. o.

Sazovice 191, 763 01

Ing. Petr Hvězda

+420 577 112 539
+420 734 757 107
hvezda@mrb.cz

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